One of the easiest things you can do is something called Rattletrap. Skip to content. Underlayment plywood is minimally affected by humidity and temperature changes, possesses extreme hardness and a high bending strength. On our Sprinter van flooring, it came with a subfloor so we only had to add insulation which was a huge plus for us! Exceptional for building everything from cabinets, built-ins, soffits and paneling to remodeling projects such as underlayment, countertops and more. Next, sand any rough areas smooth. Your plywood is the final touch to your campervan subfloor. For optimal and long-lasting results, consider all three components when installing a new floor. We swept a few times and then went back over the flooring with a blower. Before you lay any type of flooring, the subfloor should be flat, and if it's plywood, one way to flatten it is to sand it. For something more durable and stronger, try Dimensions Sande Plywood. Working remotely alongside my partner Shawn while we travel in our DIY Sprinter Van. If your van is not square in the back, then you will not be able to have a metal threshold. Once your 2×2’s are cut and in place, fill in the gaps with 1 inch XPS insulation. Vinyl industry approved. Sanding a Plywood Subfloor. If you have an older subfloor constructed of multiple slats, rather than large sheets of plywood, you can insert your straight edge between the slats. When you paint a plywood subfloor, seeing the seams between the sheets of plywood are part of the look. Dimensions Underlayment Plywood is excellent for most general construction applications as well. Anything over that won’t decrease vibrations or sound. As a landscape builder, he helped establish two gardening companies. NEWS VIEW ALL. For our build, we were able to utilize the remaining roll that we used on our first Sprinter van flooring. This is what we ordered from OEM (prices are subject to change). Your new layer of underlayment needs to be perpendicular to the joists just like the subfloor is. Do not 1/4 turn the underlayment direction from the subfloor. I am taking up carpet & particle board and putting a new layer of 1/2" plywood underlayment over the plywood subfloor prior to installing 3/4" hardwood (nailed down). What thickness plywood for campervan floor? There are several types of plywood that are well-suited for subfloors. With the method we used, our subfloor is 2.5 inches thick. Start by making sure your surface is smooth. Make sure to tape off any areas that you do not want to be covered in paint. Plywood can be used in the construction of a kitchen countertop. Besides having an abiding interest in popular science, Deziel has been active in the building and home design trades since 1975. This does mean that there will a tiny bit of space on your floor that has a gap. We are now preparing the floor to be painted and assessed for rust which means it needs to be thoroughly cleaned with soap and water. Our Ford Transit was so covered in scratches, we ended up needing 3 full cans and basically painted the entire floor. Different plywoods use various materials and methods of manufacture, depending on the application for which they're intended. 3. Plywood, or even OSB, has its strength running with its length. You want to make sure to get up any stuck-on blobs of paint or other raised area of the plywood. It was priced around $35 a sheet $10 less per sheet compared to Birch plywood which is around $46 a sheet. To learn how to create a subfloor easily with insulation and WITHOUT screwing holes into your floor check out these 8 easy steps to creating a campervan subfloor. When you’re trying to decide between sande plywood and birch plywood, you should really consider just how often the wood is going to be exposed to the elements. Practically all commercially available sande (mostly Brosimum utile) comes from Pacific Ecuador and Colombia. You will end up rotting your entire floor and will find yourself out of a home! Shipping Dimensions: 96.00 H x 48.00 W x 0.50 D. Shipping Weight: 45.0 lbs. Sande plywood is a marine purpose plywood. Not to mention if any water were to get underneath your flooring it would only make your rust worse. One of the best ways to make sure your campervan subfloor is nice and tight is to create a template. Birch plywood is less likely to be warped and is a nicer wood. Span rated OSB (or plywood) is typically applied perpendicular to the joists, again for span rating (load rating). Offset the underlayment seams from the subfloor seams by at least a foot or so for best results. This means starting with a floor. Premium grade face. If you find any, use a wire brush to scrub off all rust. Make sure and get the Kilz that specifies that it prevents mold and mildew. If the plywood is going to be mostly enclosed or indoors, then birch … If you are worried about this gap you could put reflectix on top of the insulation and 2×2’s or fill in the gaps with ½ inch insulation. We chose to lay down 2×2’s in the crevices of the van floor and glue them down. 4. Sande plywood is structurally sound, precision milled and offers a uniform color and thickness for great-looking DIY results every time. The primer and paint will settle into the seams a bit, but for the most part they will be visible. Cargo vans are loud. Online support available Floors play a vital role in supporting the various pieces of furniture that make up a home. Our recommendation is to paint Kilz on your subfloor wood to help prevent mold and mildew which can, in turn, rust your metal flooring. The reasoning being that the drive shaft is in the back of the van and where a large amount of noise comes from. If you bought a van with anything attached such as a barrier or shelves, remove them. Plywood may be used as a sheathing in the construction of a home, but the use of plywood in smaller projects also makes sense. It’s important to scrub off any dirt, sticky residue, or anything else as you want to be able to find any rust that may be hiding on the floor. Fill them with a floor leveler - you can get this anywhere in a small plastic pail for small jobs (note: they are usually concrete based, so nailing into it can be a problem if it is very thick). There is a plastic threshold that many Transits come with which pushes the edge of the van flooring back about 6 inches and makes the flooring edge square. One of the most common uses for plywood is for subflooring in new construction homes. Honestly, this blower is such a great addition to our tools and something we will keep with us on the road. If you need to remove adhesive from old carpeting or tiles, use a floor buffer first. This means if you want to add a stainless threshold on the edge of your van (so you don’t damage your wood carrying items in and out of the back of the van). After everything has dried, use a can of Rustoleum to cover any scratches on your flooring, wheel wheels, and walls. You should however fill in any holes and gaps in the wood with wood filler. Additionally, underlayment plywood is a middle layer that keeps moisture from reaching the surface. Dimensions: 1/2 x 4 x 8. Our first build was a Dodge Sprinter and our second a Ford Transit. 23/32 Cat Ps1-09 Tongue and Groove Pine Subfloor, Application as 4 x 8. But combined with other methods that measure the finish floor, you can get a fairly accurate reading of total floor thickness. You can find a number of buffer attachments that will do the job quickly, including scrapers and specialty mastic removers. Next, you will want to sweet the floor and make sure the van is empty of any dust or debris. Birch plywood is less likely to be warped and is a nicer wood. It’s a budget decision that you have to make! Lifetime warranty for use as underlayment. This time we only put rattletrap on the wheel wells and on the back half of the van. Plywood is constructed of very thin sheets of wood laminated together to create a thicker, stronger sheet. Like; Save; floorguy. I'm Brie a millennial woman who fell in love with travel and decided to never stop. © Copyright 2020 Hearst Communications, Inc. You can sand down into these voids. Adhesives and heavy paint tend to gum up the paper on a drum sander, so it's best to remove these with a floor buffer. Ford Transit Pro Tip: The Ford Transit is not square in the back of the van. A subfloor will ensure that your van is well insulated and the vinyl won’t be as likely to shift. Chris Deziel has a bachelor's degree in physics and a master's degree in humanities. Both are very similar in size and the subfloor is basically the same process. 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